• EN 10255 STEEL PIPE
  • EN 10255 STEEL PIPE
EN 10255 STEEL PIPE
EN 10255 STEEL PIPE
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  • Details
  • 1. Standard Overview and Historical Evolution


    - Core positioning: EN 10255 is a European technical standard for Non-alloy steel welded threaded tubes, with the full name "Non-alloy steel tubes suitable for welding and threading" (applicable to non-alloy steel tubes for welding and threading processing). Its latest version is EN 10255:2015, replacing the earlier version EN 10255:2004+A1:2007.


    - Scope of application:
    - Cover circular steel pipes with an outer diameter ranging from 10.2mm to 165.1mm (corresponding to thread dimensions of 1/8 to 1/6).
    It is classified by thickness into Medium series and Heavy series, as well as three specified thickness types.
    - Historical evolution: This standard evolved from the British standard BS 1387:1985 and has now become a common specification in Europe, especially applicable to low-pressure fluid systems such as gas and water transportation.

     

    2. Technical Requirements and Performance parameters


    (1) Dimensions and Tolerances

    • Series Classification:
    Series TypeWall thickness RangeTypical Application Scenarios
    Medium-sized seriesThinnerGeneral low-pressure fluid transportation
    Heavy-duty seriesThickerHigh-pressure or mechanical structural components
    • Tolerance requirements: The standard strictly stipulates the allowable deviations of outer diameter, wall thickness and straightness. For example, the tolerance of outer diameter must be controlled within ±0.75%.

     

     

    (2) Materials and Properties

    • Steel grade classification:

    - Non-alloy steel: Conforms to EN 10020 classification. Common grades include S195T (steel grade 1.0026), etc.

    • Mechanical properties:
    Performance indicatorsRequired ValuesTest standards
    Yield strength≥195 MPa (typical value of S195T)EN ISO 6892-1
    Sealing performancePassed gas/liquid pressure testWater pressure or eddy current test
    Reaction to fireFlame retardant performance evaluationCPR certification requirements


    - Chemical composition: Low-carbon design (C≤0.25%), ensuring welding and thread processing performance.

     

    3. Production process and quality control


    (1) Manufacturing process


    Typical production processes of seamless steel pipes include:
    1.Raw material selection: High-quality non-alloy steel billets;
    2. Heating and piercing: The billet is heated to a plastic state and then pierced to form the shape.
    3. Hot rolling sizing: Control the outer diameter and wall thickness through hot rolling;
    4. Heat treatment: Eliminate residual stress (such as annealing);
    5. Surface treatment: pickling, phosphating or hot-dip galvanizing (a key step for anti-corrosion).

     

     

    (2) Key points of galvanizing process
    - Prevention of immersion cracks: High-hardness steel pipes (HRC>50) need to undergo stress annealing at 450~650℃ before pickling to prevent hydrogen embrittlement cracks.


    - Coating requirements: The galvanized layer needs to be evenly covered and comply with the durability standards (such as the regulations for gas pipes in T/CGAS 018-2021).

     

     

    (3) Certification and Testing
    - CE certification mode:
    - System 3: Tested and certified by a notified body (NB) of the European Union;
    - System 4: Manufacturer self-inspection + Signing of DOP (Declaration of Conformity) + Internal Factory control.
    Key test items: dimensional tolerance, yield strength, sealing performance, and hazardous substances (such as RoHS).

    4. Application fields

    • Core application scenarios:

    - Oil and gas: Low-pressure transmission pipelines (requiring corrosion-resistant galvanized coating);
    - Architecture and ships: Structural supports, fire protection pipes;
    - Chemical equipment: Reactor pipelines, flexible food packaging machinery structures.

     

    5. Comparative analysis with relevant standards

     

    Standard SystemTypical RepresentativesDifferences from EN 10255
    European StandardEN 10204 3.2Require a material certificate issued by a third-party institution
    International StandardAPI 5LFocuses on high-pressure oil and gas transportation, with higher requirements for wall thickness
    Industry-specific standardT/CGAS 018-2021Additional Special Inspection for Galvanized Coating of Gas Pipes

     

    Summary


    EN 10255, as the core standard for non-alloy welded threaded pipes in Europe, its technical advantages lie in:
    1. Lightweight design: Significantly reduces transportation and installation costs;
    2. Process adaptability: The optimized chemical composition supports welding and galvanizing processing;
    3. Environmental friendliness throughout the entire life cycle: In 68% of applications, carbon emissions are lower than those of alternative materials such as glass and aluminum.

  • Details
  • 1. Standard Overview and Historical Evolution


    - Core positioning: EN 10255 is a European technical standard for Non-alloy steel welded threaded tubes, with the full name "Non-alloy steel tubes suitable for welding and threading" (applicable to non-alloy steel tubes for welding and threading processing). Its latest version is EN 10255:2015, replacing the earlier version EN 10255:2004+A1:2007.


    - Scope of application:
    - Cover circular steel pipes with an outer diameter ranging from 10.2mm to 165.1mm (corresponding to thread dimensions of 1/8 to 1/6).
    It is classified by thickness into Medium series and Heavy series, as well as three specified thickness types.
    - Historical evolution: This standard evolved from the British standard BS 1387:1985 and has now become a common specification in Europe, especially applicable to low-pressure fluid systems such as gas and water transportation.

     

    2. Technical Requirements and Performance parameters


    (1) Dimensions and Tolerances

    • Series Classification:
    Series TypeWall thickness RangeTypical Application Scenarios
    Medium-sized seriesThinnerGeneral low-pressure fluid transportation
    Heavy-duty seriesThickerHigh-pressure or mechanical structural components
    • Tolerance requirements: The standard strictly stipulates the allowable deviations of outer diameter, wall thickness and straightness. For example, the tolerance of outer diameter must be controlled within ±0.75%.

     

     

    (2) Materials and Properties

    • Steel grade classification:

    - Non-alloy steel: Conforms to EN 10020 classification. Common grades include S195T (steel grade 1.0026), etc.

    • Mechanical properties:
    Performance indicatorsRequired ValuesTest standards
    Yield strength≥195 MPa (typical value of S195T)EN ISO 6892-1
    Sealing performancePassed gas/liquid pressure testWater pressure or eddy current test
    Reaction to fireFlame retardant performance evaluationCPR certification requirements


    - Chemical composition: Low-carbon design (C≤0.25%), ensuring welding and thread processing performance.

     

    3. Production process and quality control


    (1) Manufacturing process


    Typical production processes of seamless steel pipes include:
    1.Raw material selection: High-quality non-alloy steel billets;
    2. Heating and piercing: The billet is heated to a plastic state and then pierced to form the shape.
    3. Hot rolling sizing: Control the outer diameter and wall thickness through hot rolling;
    4. Heat treatment: Eliminate residual stress (such as annealing);
    5. Surface treatment: pickling, phosphating or hot-dip galvanizing (a key step for anti-corrosion).

     

     

    (2) Key points of galvanizing process
    - Prevention of immersion cracks: High-hardness steel pipes (HRC>50) need to undergo stress annealing at 450~650℃ before pickling to prevent hydrogen embrittlement cracks.


    - Coating requirements: The galvanized layer needs to be evenly covered and comply with the durability standards (such as the regulations for gas pipes in T/CGAS 018-2021).

     

     

    (3) Certification and Testing
    - CE certification mode:
    - System 3: Tested and certified by a notified body (NB) of the European Union;
    - System 4: Manufacturer self-inspection + Signing of DOP (Declaration of Conformity) + Internal Factory control.
    Key test items: dimensional tolerance, yield strength, sealing performance, and hazardous substances (such as RoHS).

    4. Application fields

    • Core application scenarios:

    - Oil and gas: Low-pressure transmission pipelines (requiring corrosion-resistant galvanized coating);
    - Architecture and ships: Structural supports, fire protection pipes;
    - Chemical equipment: Reactor pipelines, flexible food packaging machinery structures.

     

    5. Comparative analysis with relevant standards

     

    Standard SystemTypical RepresentativesDifferences from EN 10255
    European StandardEN 10204 3.2Require a material certificate issued by a third-party institution
    International StandardAPI 5LFocuses on high-pressure oil and gas transportation, with higher requirements for wall thickness
    Industry-specific standardT/CGAS 018-2021Additional Special Inspection for Galvanized Coating of Gas Pipes

     

    Summary


    EN 10255, as the core standard for non-alloy welded threaded pipes in Europe, its technical advantages lie in:
    1. Lightweight design: Significantly reduces transportation and installation costs;
    2. Process adaptability: The optimized chemical composition supports welding and galvanizing processing;
    3. Environmental friendliness throughout the entire life cycle: In 68% of applications, carbon emissions are lower than those of alternative materials such as glass and aluminum.

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