• BLACK VARNISH COATING ERW PIPE
  • BLACK VARNISH COATING ERW PIPE
BLACK VARNISH COATING ERW PIPE
BLACK VARNISH COATING ERW PIPE
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  • Details
  • ​

    Basic definition and structure


    • Base material:

    Electric Resistance Welded Pipe (ERW), a steel pipe that is welded by rolling steel strips through the high-frequency resistance welding process. The material is usually carbon steel (such as Q235, ASTM A53) or low alloy steel.


    • Coating:

    The surface is coated with black Varnish or anti-rust paint to form a uniform and dense protective layer to prevent corrosion and enhance aesthetics.


    • Typical use:

    Suitable for scenes requiring rust prevention, mild corrosion prevention and appearance, such as building structure, interior decoration, low pressure fluid transportation, etc.

     

    Production process flow

     

    1. ERW steel pipe manufacturing:


    • Strip pretreatment → coil forming → high frequency resistance welding → weld grinding → sizing and straightening → Cutting → non-destructive testing (such as ultrasonic or eddy current testing).

     

    2. Coating process:


    • Surface treatment: sandblasting or pickling to remove oxide and impurities on the surface of the steel pipe and enhance the adhesion of the coating.
    • Primer coating: Spray epoxy primer or zinc-rich primer (optional) to provide basic rust protection.
    • Top coat: Spray black varnish or polyester/polyurethane top coat to create an even black coat.
    • Curing: Hardening of the coating by baking or natural drying.

     

    Our products

     

    Standard:  (Europe)     BS EN 10210, BS EN 10219
                      (American)  ASTM A500,   ASTM A501
                      (China)       GB/T 3094, GB/T 6728, GB/T 3091
                      (Japan)       JIS G3466
                      (Australia)    AS 1163

    Outside diameter: (CHS)20-660mm                        Wall Thickness: 1.3mm-16mm

    Outside diameter: (SHS)20*20-1200*1200mm       Wall Thickness: 1.3mm-50mm

    Outside diameter: (RHS)20*30-1200*1500mm       Wall Thickness:1.2-50mm

    Length:4m, 6m, 12m or as your required

    Brand: LEFIN STEEL

     

    Coating characteristics and advantages


    Rust and corrosion prevention:

    isolated from water, oxygen and corrosive media, suitable for ordinary atmospheric environment or mild humid conditions. 


    Decorative:

    Black matte or glossy surfaces to meet the aesthetic needs of architecture, furniture and other scenes. 


    Environmentally friendly:

    Water-based varnishes or low VOC paints comply with environmental standards (e.g. RoHS). 


    Economy:

    The cost is lower than hot dip galvanizing, spraying and other processes, suitable for projects with limited budgets.

    ​

    Technical parameters and standards


    Steel pipe specifications:


    • Outer diameter: 1/2 inch to 24 inches (DN15 to DN600)
    • Wall thickness: 1.0mm~20mm (SCH40, SCH80, etc.)
    • Length: Usually 6 meters or 12 meters, can be customized.

     

    Coating properties:


    • Coating thickness: 20~50 microns (single layer), double layer coating up to 80 microns.
    • Adhesion: Grade 1 (no shedding) in the grid test (ISO 2409).
    • Salt spray resistance: 500~1000 hours (ASTM B117).

     

    Implementation standards:


    • Steel pipe: ASTM A53/A135 (structural), API 5L (pipeline).
    • Coating: ISO 12944 (Corrosion resistant coatings), ASTM D7091 (coating thickness test).

     

    Typical application field


    1. Architecture and Decoration:


    • Indoor and outdoor railings, stair railings, curtain wall supports (black matte finish to enhance the modern feel).
    • Furniture frame, display rack, etc. (both rust-proof and beautiful).

     

    2. Low pressure fluid transport:


    • Domestic water and air conditioning refrigerant pipes (ensure that the coating is non-toxic and meets hygiene standards).
    • Ventilation pipes and cable bushings (black coating conceals well).

     

    3. Mechanical equipment:


    • Conveyor frame, agricultural machinery parts (rust resistant and easy to clean).

    ​

    Comparison with other coatings

    Coating Type & Advantages & Limitations

    Black Paint Coating:

    Advantages in low cost, color control.But its corrosion resistance is weaker than galvanized/spray.


    Hot Dip Galvanizing :

    It has strong corrosion resistance (more than 50 years of life). But normally high cost, silver gray surface and need two times painting.


    Spray (epoxy):

    It has high wear resistance, chemical corrosion resistance.But its equipment investment is suitable for mass production.

    Selection suggestions


    • Normal environment (e.g. indoor drying) :

    single layer black varnish coating (economical and practical).


    • Humid environments (such as basements) :

    double coat primer + top coat (enhanced protection).


    • Outdoor long-term use:

    It is recommended to choose hot dip galvanizing + black spray (double protection).

    ​

  • Details
  • ​

    Basic definition and structure


    • Base material:

    Electric Resistance Welded Pipe (ERW), a steel pipe that is welded by rolling steel strips through the high-frequency resistance welding process. The material is usually carbon steel (such as Q235, ASTM A53) or low alloy steel.


    • Coating:

    The surface is coated with black Varnish or anti-rust paint to form a uniform and dense protective layer to prevent corrosion and enhance aesthetics.


    • Typical use:

    Suitable for scenes requiring rust prevention, mild corrosion prevention and appearance, such as building structure, interior decoration, low pressure fluid transportation, etc.

     

    Production process flow

     

    1. ERW steel pipe manufacturing:


    • Strip pretreatment → coil forming → high frequency resistance welding → weld grinding → sizing and straightening → Cutting → non-destructive testing (such as ultrasonic or eddy current testing).

     

    2. Coating process:


    • Surface treatment: sandblasting or pickling to remove oxide and impurities on the surface of the steel pipe and enhance the adhesion of the coating.
    • Primer coating: Spray epoxy primer or zinc-rich primer (optional) to provide basic rust protection.
    • Top coat: Spray black varnish or polyester/polyurethane top coat to create an even black coat.
    • Curing: Hardening of the coating by baking or natural drying.

     

    Our products

     

    Standard:  (Europe)     BS EN 10210, BS EN 10219
                      (American)  ASTM A500,   ASTM A501
                      (China)       GB/T 3094, GB/T 6728, GB/T 3091
                      (Japan)       JIS G3466
                      (Australia)    AS 1163

    Outside diameter: (CHS)20-660mm                        Wall Thickness: 1.3mm-16mm

    Outside diameter: (SHS)20*20-1200*1200mm       Wall Thickness: 1.3mm-50mm

    Outside diameter: (RHS)20*30-1200*1500mm       Wall Thickness:1.2-50mm

    Length:4m, 6m, 12m or as your required

    Brand: LEFIN STEEL

     

    Coating characteristics and advantages


    Rust and corrosion prevention:

    isolated from water, oxygen and corrosive media, suitable for ordinary atmospheric environment or mild humid conditions. 


    Decorative:

    Black matte or glossy surfaces to meet the aesthetic needs of architecture, furniture and other scenes. 


    Environmentally friendly:

    Water-based varnishes or low VOC paints comply with environmental standards (e.g. RoHS). 


    Economy:

    The cost is lower than hot dip galvanizing, spraying and other processes, suitable for projects with limited budgets.

    ​

    Technical parameters and standards


    Steel pipe specifications:


    • Outer diameter: 1/2 inch to 24 inches (DN15 to DN600)
    • Wall thickness: 1.0mm~20mm (SCH40, SCH80, etc.)
    • Length: Usually 6 meters or 12 meters, can be customized.

     

    Coating properties:


    • Coating thickness: 20~50 microns (single layer), double layer coating up to 80 microns.
    • Adhesion: Grade 1 (no shedding) in the grid test (ISO 2409).
    • Salt spray resistance: 500~1000 hours (ASTM B117).

     

    Implementation standards:


    • Steel pipe: ASTM A53/A135 (structural), API 5L (pipeline).
    • Coating: ISO 12944 (Corrosion resistant coatings), ASTM D7091 (coating thickness test).

     

    Typical application field


    1. Architecture and Decoration:


    • Indoor and outdoor railings, stair railings, curtain wall supports (black matte finish to enhance the modern feel).
    • Furniture frame, display rack, etc. (both rust-proof and beautiful).

     

    2. Low pressure fluid transport:


    • Domestic water and air conditioning refrigerant pipes (ensure that the coating is non-toxic and meets hygiene standards).
    • Ventilation pipes and cable bushings (black coating conceals well).

     

    3. Mechanical equipment:


    • Conveyor frame, agricultural machinery parts (rust resistant and easy to clean).

    ​

    Comparison with other coatings

    Coating Type & Advantages & Limitations

    Black Paint Coating:

    Advantages in low cost, color control.But its corrosion resistance is weaker than galvanized/spray.


    Hot Dip Galvanizing :

    It has strong corrosion resistance (more than 50 years of life). But normally high cost, silver gray surface and need two times painting.


    Spray (epoxy):

    It has high wear resistance, chemical corrosion resistance.But its equipment investment is suitable for mass production.

    Selection suggestions


    • Normal environment (e.g. indoor drying) :

    single layer black varnish coating (economical and practical).


    • Humid environments (such as basements) :

    double coat primer + top coat (enhanced protection).


    • Outdoor long-term use:

    It is recommended to choose hot dip galvanizing + black spray (double protection).

    ​

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