swaziland EN39 STEEL PIPES
Product Description
Products Description
Standard: EN39
Grade: S235GT
Procedure: SMLS/ ERW
Size: 1 1/2 INCH (48.3MM)
Wall thickness: 3.2/4MM
Length: 6M, 6.4M or customized from 4-12M
Thickness tolerance: ±10%
Surface: Hot dipped galvanised, Pre-galvanized, Black, Painted
Ends: Plan ends, bevel ends, both ends threadings, one with caps, another with couplings, rolled grooved, spigot joint
Shipment ways: Container or bulk vessel
Chemical composition & Physical requirements
Chemical composition and Mechanical Properties | |||||||||
Steel Grade | Chemical composition | Mechanical Properties | |||||||
C | Si | Mn | P | S | Ai | Yield strength MPa | Tensile strength MPa | Elongation | |
S235GT | 0.20 | a,b | 1.40 | 0.040 | 0.045 | 0.020 | 235 | 340/520 | 24 |
| a ≤ 0,05% (range 1) (≤ 0,04% if option 2 is specified) or ≥ 0,15% ≤ 0,25% (range 2). | |||||||||
| b When bare tubes are specified (see option 8) the range shall be reported at the time of enquiry and order. | |||||||||
Processing technology
The processing technology of EN39 steel pipe
1. Surface treatment process
• EP (electrolytic polishing) : The surface of the steel pipe is polished by adjusting the voltage, current and acid composition through the electrochemical principle, improving the finish and removing the oxide layer and impurities.
• BA (bright annealing) : Annealed in a high-temperature argon environment, burning carbon and oxygen impurities on the surface of the steel pipe, forming a bright surface effect, but may present a fog surface texture.
• AP (Pickling treatment) : Acid solutions such as nitric acid and fluorous acid are used to remove oxidation layers and rust, improving surface cleanliness and corrosion resistance.
• MP (Mechanical polishing) : The surface of the steel pipe is polished by polishing wheels and abrasives to achieve a smooth effect, but it may reduce corrosion resistance and require subsequent passivation treatment.
2. Hot rolling production process
• Perforation: The Discher perforator is used to improve the metal penetration through a large feed Angle (8~13°), but there is a problem of high energy consumption caused by the rotary cross forging effect.
• Molding and welding: through continuous rolling molding after perforation, using resistance welding, arc welding and other methods to weld into pipes.
• Scaling and straightening: Remove oxide and welding slag, and straighten to ensure dimensional accuracy.
• Cutting and rust removal: After cutting as required, the surface rust is removed by pickling or mechanical scrubbing.
3. Other processing technologies
• Straightening: cold straightening and hot straightening, using a press or manual beating (suitable for small pipe diameter below DN50).
• Sleeve wire and bending: thread connection needs sleeve wire (manual and electric), bending process requires bending radius 1.5~4D, and control weld position.
Detection
The detection method of EN39 steel pipe
1. Intelligent detection system
• 3D structured light detection: Through high-precision 3D imaging technology to capture the point cloud data of the outer wall of the steel pipe, identify cracks, pores and other defects, the accuracy is up to ±0.03mm, the detection rate is over 95%.
Deep learning models: Automatically classify defects and generate inspection reports to support data traceability and process optimization.
• Real-time processing: The system can count the location, type and size of defects in real time, reducing manual intervention and improving efficiency.
2. Traditional test items
Chemical composition analysis: verification of the content of carbon, silicon, manganese and other elements in accordance with the standard (e.g. EN 10219).
• Mechanical performance test: including yield strength (≥235 MPa), tensile strength (340~520 MPa) and elongation (≥24%).
• Size and surface inspection: Ensure that the diameter, wall thickness and surface treatment (e.g., galvanized layer density of 200 to 600 g/m²) are up to standard.
• Non-destructive testing (NDT) : such as ultrasonic or magnetic particle testing to detect internal defects.
Address: Hengtai Road,Daqiuzhuang Town,Jinghai County,Tianjin,China
Mob: +8615122229899(whatspp)
Phone: +86 22 58171905
Fax: +86 22 58171902
E-mail:info@lefinsteel.com
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